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The best way to repair a crack is always welding it ,mig,tig or oxy fuel welding all work well, if that's not an option i would use 3-m 5200 over jb weld, i have seen jb weld flake off of aluminum. what ever you do decide to do remember the prep work is most important on aluminum because of the...

I cant say I've ever tried it that way, but if you get white bedliner you should be able to get a tube or can of toner from a local auto body supply and tint it to your liking

Both mig & tig welding can produce a leak free weld. I agree prep is important,also setup and skill are just as important. For example just lifting the tig torch too soon after a weld is completed, will almost always leave a pin hole. With some skill, the proper voltage and wire speed settings...

You may be better off building your trailer out of uncoated steel, and then having it hot dipped. The spray on cold galv won't really hold up that well, also you won't have to wear any kind of mask or have to grind any thing too heavily before you weld. Always remember to fit every thing up...