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Regarding plywood- what was the moisture content of the ply prior to applying the West System? The buckling looks more a result of expansion and contraction allowing moisture out. We compared marine grade ply to dense Finland or Baltic Birch. I took samples of the Mahogany ply/Marine/Baltic...

I know I'm late to the picnic here- I got an old Gregor that had no foam or seats in it when I took possession. I cut 1/4" ply for the bottoms of the foam sections and waterproofed them. Installing them into the compartments created a barrier allowing all drain channels to function. Weather...