Hatches are done, decks are done, hatches reinforcement is done, and electrical is done, spaces between hatches are painted.
I am getting ready for EVA foam.
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I "un-bented" two old seats and got enough material for the front deck and hatches. It was a bit challenging to flatten those, and there are a few uneven places, but nothing critical.
For the rear hatches, I used 1/4" HDPE (High-Density Polyethylene). I still had to add reinforcement because it flexed too much if I stepped in the middle. With the reinforcement, both hatches feel very solid. Using aluminum sheets would be the best option but at $450+ per sheet it costs here i just could not justify the cost.
Things left:
- Install EVA foam
- Install the electrical and bilge panel (all is wired; I just need to install it over the foam)
- Finish engine controls (I'm waiting for the cables and steering arm)
- Add foam collar
- Wait for spring
- Splash! .. and hope she floats
