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Message: <blockquote data-quote="Still Afloat" data-source="post: 509277" data-attributes="member: 32426">It should never happen if you’re charging properly and it’s well designed battery.  That Noco charger should be good as long as it's set for LiFePO and charge current is at or less than the battery rating. Aside from charging the leading cause for a thermal event or leakage is physical damage from protrusions, dropping, etc.  While the battery housing is quite durable each cell is in a foil pouch that could get punctured.  Also, the cell pouches do swell over time and the housing must allow clearance for that swelling.</blockquote>