thill
Well-known member
A close friend of mine recently lost his wife of 41 years. Since then, he's been floundering a bit, unsure of what to do with himself. He loves to fish, so I talked him into buying a 16' Lowe with a 50 Johnson on the back for $1,200. The deal wasn't so sweet, because the power trim was locked, and it doesn't go into reverse. He found a good-looking 2001 Johnson 50 on FB. Seller said it was a great running motor. Found out later that it WASN'T. He asked if I could help him get the engines swapped over, and I said sure, I had 3 hours I could spare, if he wanted to drive 5 hours to do it.
I did not know what I was getting into...
He arrived this morning and we got the old motor off pretty quickly.
While taking the old motor off, I noticed some movement in the transom. Was it rotten? No...
That is when we realized that the transom had broken loose from the rest of the boat. The two strongbacks had snapped at the transom. So, for the next couple of hours I was fabricating aluminum, clamping the transom back into shape, then tying it all back together. The end results were better than new.
Turned the key again, and she started but ran terribly. Obviously running on 1 cylinder. Pulled the top plug and no change. Looked at the top carb and there was NO top jet in the carb. UGH! GREAT running motor, eh? Put my finger over the hole, and the cylinder started firing. That was definitely the problem.
I found an old carb, stole the jet and we were back in business. Ran some pre-mix with Seafoam, and she ran pretty good. Asked him if he had cleaned out the tank, and he said it was full of good gas. Switched tanks, and within a couple of minutes she started running worse and worse. UGH. After awhile, it wouldn't run at all.
I asked whether he had emptied out the tank before filling up, and of course, no, he just added new gas to it. AAARRRGGGHHH!!!!
Okay... let's pull the carbs, so I can show him how to do it. That went well, and he listened and watched carefully. Replaced some clear tubing that had been used as fuel line, yikes! Once done, we drained gas out until the WATER stopped showing up in it, hooked it back up and it ran okay. With a few adjustments, it ran solidly
It was now night time. Sent him off to his hotel, and I got everything back together, and I just sat down to make this rant.
Hopefully, the lake test will be uneventful tomorrow.
-End Rant-
I did not know what I was getting into...
He arrived this morning and we got the old motor off pretty quickly.
While taking the old motor off, I noticed some movement in the transom. Was it rotten? No...
That is when we realized that the transom had broken loose from the rest of the boat. The two strongbacks had snapped at the transom. So, for the next couple of hours I was fabricating aluminum, clamping the transom back into shape, then tying it all back together. The end results were better than new.
- Then, we realized the new motor had a rusty steering tube. (drilled, honed greased and got it cleaned up.)
- Then, we discovered that the new motor didn't trim up and down. (found bad ground @trim panel) Fixed it.
- Got the motor on and transom was solid, yay. Bolted it down.
- Then, we discovered that the huge, 25' long wiring harness that came with the new motor was incomplete- UGH.
- Then we realized that the new motor didn't come with a side mount, and the old one didn't come with a trim switch, so spent the next bit of time making the trim from the binnacle fit on the side mount.
- Had to do a Frankenstein wiring job, merging the old wiring with the new, and got in the new gauges. Finally, it was time to test the motor.
Turned the key again, and she started but ran terribly. Obviously running on 1 cylinder. Pulled the top plug and no change. Looked at the top carb and there was NO top jet in the carb. UGH! GREAT running motor, eh? Put my finger over the hole, and the cylinder started firing. That was definitely the problem.
I found an old carb, stole the jet and we were back in business. Ran some pre-mix with Seafoam, and she ran pretty good. Asked him if he had cleaned out the tank, and he said it was full of good gas. Switched tanks, and within a couple of minutes she started running worse and worse. UGH. After awhile, it wouldn't run at all.
I asked whether he had emptied out the tank before filling up, and of course, no, he just added new gas to it. AAARRRGGGHHH!!!!
Okay... let's pull the carbs, so I can show him how to do it. That went well, and he listened and watched carefully. Replaced some clear tubing that had been used as fuel line, yikes! Once done, we drained gas out until the WATER stopped showing up in it, hooked it back up and it ran okay. With a few adjustments, it ran solidly
It was now night time. Sent him off to his hotel, and I got everything back together, and I just sat down to make this rant.
Hopefully, the lake test will be uneventful tomorrow.
-End Rant-