Terp - what is the length of time you have had the 5200 on bare aluminum?
have you removed the items for inspection?
The photo that I posted, the caulks were probably 10-15 years old and used only in fresh water.
The items that were caulked to the transom were plastic based transducers and a speedometer.
There was no "metal to metal" contact that could have contributed to the corrosion.
so, in my very honest opinion, and from my research, the adhesive alone was the culprit in the corrosion.
you will not know if there is any corrosion on anything until you separate the two surfaces.
once an item is sealed to an aluminum surface, there is no way to tell if the underneath metals
are corroding or not - only when the item is removed can you tell.
Bottom line is - "your boat = your call".
Edit: everyone considering using 3M-5200 is encouraged to view the technical data sheet on their website.
And adhere to their conditions of use. https://multimedia.3m.com/mws/media/158830O/adh-seal-fast-cure-5200-tech.pdf
It specifically states:
"Primer:
Use of a primer is an extra step and cost and will depend on the final end use.
Using primer can improve the corrosion resistance of certain metals as well as improve
the durability of the bond when exposed to high humidity conditions. Pre-testing for adhesion
is suggested to determine if a primer is needed.
Contact your 3M Technical Service representative for primer recommendation and application advice."
Typical sealing applications include:
- Fiberglass deck to fiberglass hull
- Some plastics (test before assembly)
- Wood to fiberglass
- Glass
- Portholes
- Metals (priming may be required)
BOATING is definately one of the "high humidity conditions" they refer to.
Product research will always be in your best interest prior to using any
kind of chemical or chemical based products.
.