wolfmjc
Well-known member
bobberboy said:Thanks for the detailed photo's of the aluminum framing. People may think the aluminum framing part is really complicated but in my (little) experience, if you just take your time and think it through it's not so bad. Also, cutting the aluminum with an electric miter saw works really well so long as you go slowly and make sure to have full-face protection. Sometimes the little bits will come flying back and you need more than safety glasses. It would be really tedious to have to cut all those little angles you used to rivet the joints together by hand. What I did looked more or less like yours and it wasn't that hard. Another benefit of riveting is that if you muck it up it's easy to drill out the rivet and do it over. And thanks for the tip about the window company as a resource for aluminum extrusions. That's a good idea to get material that can't be used because it has a blemish. Nice job.
Just a note- I tried 2 blades to cut the aluminum brackets i used and the 2x2 and 4x2 tubing, the metal fiber blade was really messy with slag in the cut pieces, the best was a regular carbide tip framing blade......and yes wear safety goggles and gloves!!!!!!!!!!!
you would not believe the scrap that commercial glass co. have when they make there own framing, they do sell their scrap though so you may want to offer to pay a little for any scrap or blemished framing they may have....i would ask about any blems, that is not usually in the scrap pile!