dyeguy1212 said:
looks freaking sweet man! great job!
if you get a chance, will you take some close ups of your hatches and hinges, etc? I'm trying to get a good feel for how to do it in a similar fashion, and itd really help me out
by the way, I hope youre taking that thing out before the spring..
Here's some more pics of the hatches and hinges. Hope it helps.
What I liked about the piano hinges was then were well hidden and I could have them extend the full length of the doors if I wanted.
A few other things I learned along the way that seam to work.
1. I used DAP contact cement which worked OK. What I did was brush it on the wood and carpet an let it tack up.(I did try some spray on adhesive but it didn't seam to work as well) Once it was tacky I would set the wood on the carpet and take a rolling pin(thanks to another forum) and roll it out so that it was good and flat. Then I flipped it back over and added more contact cement to the board edge and carpet, dousing it really good. Waited a few more minutes then stapled it down.
2. I didn't trim the bottom of the hatch until after everything was stapled. Then I trimmed off the excess so that the bottom of each hatch looked uniform.
3. I didn't precut the underside corner. What i did was once I got the board glued to the the carpet I would fold the carpet over the corners so they overlapped and make one cut from the corner of the board toward the center. This allowed the carpet to be cut perfectly so that the each edge matched up ...regardless of if I was at a perfect 45 Degree Angle or not.
4. I used a utility Knife but make sure to be constantly changing your blades. This made a huge impact on the quality of the cut and how much fraying the carpet had.
5. I used piano hinged I bought at the local HW store. I bought the longest ones and cut them to the length I needed, which saves some $$$. Turn 1 30" in a 14" and 16" etc.
6. Make sure to use enough Glue. I found a couple spot where there are some bubles in transition between my wood frame and the aluminum deck. They aren't big deals but if I would have had more glue I think I would have been fine.
7. Sometimes I had to apply two coats of contact cement. If it's not sticky, add more. I even had put 3 coats of Thompson Water seal on the wood and in certain areas the contact cement soaked in a lot.
Good luck, I look forward to the pics.