New 4-Stroke or old 2-Stroke

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Cullix

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Jan 29, 2025
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Collingwood Ontario
Hello everyone, I am in a dilemma. I want to purchase a new 40hp Tohatsu for my 2003 16ft Starcraft SC160. The boat seems to be in good condition. The problem is, a new Tohatsu is 210lbs plus a battery whereas an old 2-stroke is only 160lbs and is a pull start with no battery and manual trim. The 4-stroke is $10k CAD and the 2-stroke is $2k CAD (5x cheaper!). The 2-strokes im looking at are a 1993 Evinrude 40hp or a 1994 Mariner 40hp, both around 160lbs. I am worried about the extra weight in the boat since I plan to load it with gear sometimes to go camping, hunting and of course fishing. I also wouldn't mind saving 8k to spend on other things like maybe a better fish finder or something. I need your opinions!

The outboard you see in the pic did not come with the boat. The trailer is also being swapped out for a more heavy duty boat trailer.
 

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Welcome to Tin Boats!

If you do your own maintenance and repair, and check the old 2-strokes out sufficiently, should be OK. Parts should be available for both. A compression test and checking for water in lower unit oil, among other things, are needed.

If not, then have whoever you plan to use as a mechanic, have them evaluate the two motors.

The new motor should not need any major work for quite a few years, if you keep up with maintenance.

On the times you heavily load it, you might want to change to a lower pitch prop, for any of your options.

Manual start was ok when I was young, they all are electric start now. Moving weight forward will help if you are too much stearn heavy.
 
Welcome to Tin Boats!

If you do your own maintenance and repair, and check the old 2-strokes out sufficiently, should be OK. Parts should be available for both. A compression test and checking for water in lower unit oil, among other things, are needed.

If not, then have whoever you plan to use as a mechanic, have them evaluate the two motors.

The new motor should not need any major work for quite a few years, if you keep up with maintenance.

On the times you heavily load it, you might want to change to a lower pitch prop, for any of your options.

Manual start was ok when I was young, they all are electric start now. Moving weight forward will help if you are too much stearn heavy.
Appreciate the response, very well informed. I'm only 34 so I think the manual start isn't that bad. I will bring a compression tester and they both agreed to let me test them.

Thank you
 
I would grab the older 2S, have it gone over top to bottom, spend money on any issues and run like the wind. Assuming you are still in shape to pull start that engine. Any carb or spark issues can mean a lot of pulling! Ask me how I know...

If it were just boating I'd say grad the 4S for reliability but you want to load that boat up with gear, so weight matters.
 
If the two S motors are in excellent condition, I would go that route. Easy to work on and maintain and faster than a four S motor. No matter what motor you hang on the back, you will need to move weight around to get balanced for best performance. Neighbor has an early 50 hp four stroke motor, runs great but lots of extra maintenence and less performance than my 40 to two stroke motor on same kind of boat.
 
If the two S motors are in excellent condition, I would go that route. Easy to work on and maintain and faster than a four S motor. No matter what motor you hang on the back, you will need to move weight around to get balanced for best performance. Neighbor has an early 50 hp four stroke motor, runs great but lots of extra maintenence and less performance than my 40 to two stroke motor on same kind of boat.
Interesting, Im going to do compression tests on the motors before I pick one. I've always heard that the 4-strokes aren't as fast which is disappointing to hear.
 
Interesting, Im going to do compression tests on the motors before I pick one. I've always heard that the 4-strokes aren't as fast which is disappointing to hear.
Acceleration is the big difference, but in a boat the faster rpm gain of the two stroke pushes it ahead. Don't get me wrong, the new 4 strokes are nice, quiet, easier on fuel but heavier. These new engines can get expensive when repairs are needed. Have a friend that works as a Merc factory technition, when these newer engines have a repair issue, they just bolt on a new engine to the lower unit as labor costs for repair far exceed the replacement cost. I don't expect to see a lot of these 4 strokes still running after 40-50 years like we do the old two strokes. I have a 1992 Merc 40hp two stroke that looks like new and runs like new and easy on fuel for far less money than 9-10K new four stroke. Gotta save an awful lot of fuel to make that up !
 
1989 Johnson GT150

Still turned a new prop at rated rpm at 30+ years old. All parts still available if you look hard.

Old two-strokes in good shape are hard to beat. They just use a lot of fuel, and oily exhaust.
 
@Cullix: Welcome to the forum!

My perspective on 2S versus 4S: I have a 20HP 4S Merc on my 14' tinnie. I bought the outboard new in 2021. It replaced an 30 year old rope-start 30HP Johnson. The Johnson had carb issues. I looked for a kit, parts, and even a donor motor to convert mine to electric start, but no joy. I got tired of having a boat but not being able to splash it, so I bought the new outboard. Love it. Quiet, no stink, no gas-oil mixing, and my shoulders appreciate the electric start. There was a time when a growling engine and the smell of the exhaust was all part of the experience. Let's just say that as I've aged (I'm 66), my enjoyment factors have changed.

I don't think the added weight of the 4S is a primary factor for your boat. Careful loading and weight distribution will be the key.

Some things also to consider in 4S versus 2S: Conservation authorities are increasingly restricting 2S operation on some bodies of water. Is that a factor in the areas you want to operate? In my area (Iowa), there haven't been a lot of restrictions on 2S motors specifically, but some lakes are electric-only.

Reliability...one thing to note: I make annual trips to two fishing resorts every year; one is in Minnesota, and the other is in NW Ontario. I don't drag my boat as I'm part of a group of guys, and it's cheaper to just rent the resort's boats than it is to tow my boat to the resorts. Both of those resorts use 4S motors on all of their boats. The boats are reliable and while we don't abuse those motors, we do expect a lot from them. The resort in NW Ontario uses 40HP Yamahas, and none of those motors are new. To be sure, they have suffered some failures, but the resort operator has told me that his biggest issues with reliability are customers who beat the **** out of the lower units with some collateral damage into the power heads.

Just some thoughts. Again, welcome to the forum!
 

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