Ok, well so much for the easy life. Decided to stop at the local Big Lots this morning to see if they had any lock hasps for my new garage door down by the shed (the door fell down Wednesday as we were going fishing and I had to put another one up Thursday which is why we didn't go fishing then). Naturally they didn't have any hasps this time but they did have a bunch of returned cans of Rust-oleum's specialty paint in textured plastic, colored sandstone for $2 a can.
I sprayed the hatch lids and liked the anti-glare effect so I used three cans painting the gunnel caps and other interior bits that won't get paint. The paint is pretty tough and even feels good.
After letting my pointer finger recover I decided to tackle the trolling motor. Yesterday I couldn't see the autopilot LED on the troller's head so thought about 16" less would be nice.
From this:
To this in about an hour:
How you ask?
First I unplgged the power and then pulled the head off. Pretty simple, four phillips screws removes the top cover and a 3/16 machine screw holds the head to the shaft. Then using some masking tape I wrapped the shaft where I wanted it cut, then dropped down 1/2" and put another wrap of tape as a cut guide. I found out that these Minn Kota shafts are .650" ID so I used a short length of 1/2" copper pipe to protect the wires (the copper shavings show up brightly if you cut into it). Marked the depth of the cut before putting the pipe in so it was deep enough.
A minute or two of hack saw with a fine tooth blade lopped the excess shaft off. Use a hand file and clean up the cut edge.
I then marked the depth of the old mounting screw and marked it on the tape. Then stowed the troller to make sure I remounted the head on aligned with the motor since the head is supposed to point the way.
Then I pin punched the hole positions and before drilling I put the head on to verify the marks aligned with the head screw hole so the screw would go through. After verifying, back on went the copper pipe and while holding it drilled the two 3/16" holes through the shaft. The copper pipe wiggled when the drill bit hit it so I knew I was through. Finally, remove the pipe and clean up the holes before putting the head back on. Verify the head is aligned with the motor and bolt everything down. I shortened the wires and used yellow female 1/4" spade clips to reattach the drive wires. Note the autopilot compass and control board.
Finally reassemble and stow it. Even though shorter the troller stows quick and easily. The extra wire coils away and isn't an issue.
Proof in the pudding, 54" - 16" less shaft makes for a good comfortable fit. Shame you can't find the 40" shaft models very often.
Jamie