LOL this is where I just laugh at the regulations put in place by our government. Let's mandate ventless fuel cans and ventless portable fuel tanks for boats. That way, we'll clear up the air from evaporative hydrocarbons. But then the carb overflows because of the excess fuel pressure and leaks 5 gallons of gas out of the motor, onto the floor and it evaporates. Or in the case of the ventless fuel cans, you dump 1/2 of the gasoline you're trying to pour into your lawn mower onto the ground. Both are results of an "excellent" thought process of our bureaucratic idiots that we placed into office.
As far as tank swelling, I've found that the el cheapo' cans you get at wal-mart, dicks, Academy, bass pro, etc (Sierra, Moeller) are thinner material and they'll swell up about twice their normal size. I bought a Yamaha tank for mine and it doesn't swell much (3 gal) but its' a LOT heavier (thicker plastic).
I wonder, though, if the pressure of a fuel tank that is holding, say, less than a gallon of fuel could aid in it's combustion if a fire were to break out on board? I.E. bomb? Don't know enough about fuel and how much pressure has to be present for it to become explosive....
At work we also sell accessories. We can't get the vented fuel cans fast enough to keep up with demand....which reminds me I need to pick up a yellow one for the lawn mower.